Rollers winding film blowing machine is applied to produce HDPE, LDPE and LLDPE films, which are widely used for packaging food, garment, textile, daily necessaries and industrial products, etc. It can produce pearly-lustre film and degradable film by using different formulas.
1. DELTA Frequency converter: Energy and cost saving.
2. Screw & Cylinder: Both the screw and cylinder are made from 38CrMoAl. Treated with nitridation, they have high hardness and strong corrosion resistance.
3. Cooling set: The labyrinth air-cooling set leads to the best transparency of film.
4. The winding unit adopts a row of winders. It has strengths of smooth winding and easy operation.
All the die heads our factory produce is 40 CR materials, finally take shape after many times treatment and carefully processing. Helix is processed in the imported four-axis linkage machining center, which ensures the accuracy and the spiral ways well distributed the material. After carefully grinding and polishing, each runners of the head are plated hard chrome, which increase the die's abrasive resistance and corrosion resistance.
Die processing:
1. Material of the die: 40 cr steel, after manytimes carefully processing
2. Forging: Forging the ingredients into a coarse ring of the mold to make the molecular structure more compact
3. Lathe processing: Lathe the die with high precision lathe according to the drawing by the sophisticated master.
4. Polishing: Polish the runners, the higher the finish, the better the film
5. Chroming: Enhance the abrasive resistance and corrosion resistance
The importance of selecting the die head:
1. Material selection: If the steel is of bad quality, due to the heat-expansion and cold-contraction, the die head will greatly deform after a few times' use, the film thickness will be naturally uneven.
2. The helix inside the die head if improper processed, the spiral groove will be irregular. Uneven distribution, poor plating and unconform compression ratio can cause uneven discharging, decreasing film brightness, defective plasticizing, difficult to eliminate the fusion line etc.
1. DELTA Frequency converter: Energy and cost saving.
2. Screw & Cylinder: Both the screw and cylinder are made from 38CrMoAl. Treated with nitridation, they have high hardness and strong corrosion resistance.
3. Cooling set: The labyrinth air-cooling set leads to the best transparency of film.
4. The winding unit adopts a row of winders. It has strengths of smooth winding and easy operation.
All the die heads our factory produce is 40 CR materials, finally take shape after many times treatment and carefully processing. Helix is processed in the imported four-axis linkage machining center, which ensures the accuracy and the spiral ways well distributed the material. After carefully grinding and polishing, each runners of the head are plated hard chrome, which increase the die's abrasive resistance and corrosion resistance.
Die processing:
1. Material of the die: 40 cr steel, after manytimes carefully processing
2. Forging: Forging the ingredients into a coarse ring of the mold to make the molecular structure more compact
3. Lathe processing: Lathe the die with high precision lathe according to the drawing by the sophisticated master.
4. Polishing: Polish the runners, the higher the finish, the better the film
5. Chroming: Enhance the abrasive resistance and corrosion resistance
The importance of selecting the die head:
1. Material selection: If the steel is of bad quality, due to the heat-expansion and cold-contraction, the die head will greatly deform after a few times' use, the film thickness will be naturally uneven.
2. The helix inside the die head if improper processed, the spiral groove will be irregular. Uneven distribution, poor plating and unconform compression ratio can cause uneven discharging, decreasing film brightness, defective plasticizing, difficult to eliminate the fusion line etc.
| main technical parameters: | ||||
| model | SJ45-700 | SJ55-1100 | SJ65-1400 | SJ75-1800 |
| suitable material | LDPE/HDPE/LLPDE | LDPE/HDPE/LLPDE | LDPE/HDPE/LLPDE | LDPE/HDPE/LLPDE |
| film width(mm) | 600 | 1000 | 1300 | 1700 |
| film thickness(mm) | 0.01-0.15 | 0.01-0.15 | 0.02-0.15 | 0.02-0.15 |
| output(kg/h) | 40 | 55 | 75 | 120 |
| extruder | ||||
| screw diameter | 45 | 55 | 65 | 75 |
| screw L/D ratio | 1:30 | 1:30 | 1:30 | 1:30 |
| screw material | 38CrMoAla/alloy | 38CrMoAla/alloy | 38CrMoAla/alloy | 38CrMoAla/alloy |
| cylinder material | 38CrMoAla | 38CrMoAla | 38CrMoAla | 38CrMoAla |
| cylinder cooling | 180w | 180w | 180w | 180w |
| driving motor(kw) | 11 | 15 | 22 | 37 |
| die | ||||
| die size(mm) | 150 | 220 | 320 | 420 |
| air ring | 280 | 380 | 480 | 550 |
| air blower(kw) | 1.5 | 1.5 | 2.2 | 3 |
| take-up unit | ||||
| roller width | 700 | 1100 | 1400 | 1800 |
| take-up speed(m/min) | 10-60 | 10-60 | 10-60 | 10-60 |
| take-up motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 |
| winding unit | ||||
| roller width | 700 | 1100 | 1400 | 1800 |
| winding speed(m/min) | 0-80 | 0-80 | 0-80 | 0-80 |
| winding motor(kgf.cm) | 30 | 50 | 50 | 100 |
| Caution:all the parameters can be adjusted according to your need. | ||||