5000kg/hr Tire Recycling Plant / System
Car tires, truck tires and even consrtuction tires can be processed by GENOX high
performance tire recycling plants 3,000-6,000kg per hour through without any manual separation. Rubber, fluff and steel wires
are full-automatically separated by the system. The steel cleaner is available for cleaning the
rubber stick on the steel.
About XENO series Two Shaft Shredder
XENO series twin shaft shredders are extremely high torque, high throughput shear type
size reduction machines often used for pre-shredding of large volume or high strength materials which may contain contamination.
The unique modular split chamber design, provides excellent access to key components
therefore reducing maintenance downtime and service costs which is a huge advantage
when comparing machines of this size.
A typical tire recycling plant would include the following components:
> Infeed Conveyor – heavy duty, steel belt conveyor feeds the tires to the shredder.
> Primary Twin Shaft Shredder – shears the tires into strips
> Conveyor – transport the tire strips to the secondary shredder
> Secondary Twin Shaft Shredder – shears the strips into smaller more uniform sized shreds
> Recirculation System – to control the size of the shreds going to the Raspers
> Raspers - reduces the shreds into 15-20mm chips and liberates steel from the rubber
> Overbelt Magnet – separation of liberated steel from the rubber chips
> Vibratory Feeder – transports the rubber chips
> Conveyor Belt– transports the rubber chips
> Granulator – size reduction of the chips to 1-4mm granules and liberates the textile fraction to allow separation
> Vibratory Screen – sorts the granules by size and removes the majority of textile
> Zig-Zag Classifier – removal of remaining textile
> Drum magnet – removal of remaining steel fines
> Big-Bag Station
> Central De-dusting Unit – removes dust and fines from the system and filters the air before returning it to
atmosphere
> Control Panel
The correct combination and sizing of the above listed equipment will provide a reliable,
efficient tire recycling system that will produce a high quality rubber granulate, clean textile
and steel ideal for sale, or for use in further processing equipment.
Testing
Prior to delivery from our facility, all our tire recycling plants are set up and tested under
"real world" conditions to ensure the plant capacity and quality of the finished products are
guaranteed. Customers are welcomed and encouraged to attend these trials to see their
plant in operation, receive training on the operation and maintenance of their system, and
to see similar equipment in build.
